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Most often, if you need to cut glass or rigid plastic (acrylic), it's for the purpose of replacing a broken or cracked windowpane. Sometimes, however, it could be that you are replacing the broken panel of a picture frame. No matter what the end purpose for the glass or plastic, the procedure for cutting it is the same, and, using the proper tools and with a certain amount of practice, it is a simple job to do. An important part of the process is to make sure that you take accurate measurements for the replacement piece that you need, cutting it 1/8 inch shorter and narrower than the opening.
The instructions below are for cutting single-pane (not safety or double-pane) window glass or rigid plastic up to 1/4 inch thick. For thicker plastic, you need to cut it using a saw. While working with the rigid plastic, leave on the protective sheeting that covers it; it's there to prevent the plastic from becoming scratched or damaged. Remove this covering before installing the panel.
To protect yourself, wear work gloves and safety goggles. To safeguard the glass or plastic, pad the work surface using several layers of newspapers. Measure accurately and use a straightedge to help you score an accurate line. To cut an edge perpendicular to the first, use a framing square. As you work, clean up any glass or plastic shards and debris. If you have never before cut glass or plastic, you might want to practice first on a scrap piece.
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